Garage Door Spring Calculator

Use our free Garage Door Spring Calculator to quickly estimate the torque each spring must supply, the approximate spring rate, and the number of turns required based on inputs like door weight, cable drum radius, and number of springs. Perfect for garage door technicians, installers, and informed homeowners. Always verify specs with spring manufacturers and follow safe installation practice.

Garage Door Spring Formula

Required torque (per spring) T_req = (W × r) / N_s where W = Door weight (lbs) r = Cable drum radius (in) N_s = Number of springs Units → inch-pounds (in·lb) Approximate spring rate (torque per turn) — engineering approximation for torsion springs (varies by standard): k ≈ (G × d⁴) / (10.8 × D³ × N) where G = Shear modulus (psi) — typical steel ≈ 11.5 × 10⁶ psi d = wire diameter (in) D = mean coil diameter (in) N = active coils (number) Resulting units: in·lb per radian or in·lb per turn depending on constant used — the constant above yields torque per turn in in·lb (approx). Manufacturer tables are recommended. Estimated turns to wind Turns ≈ T_req / k
Example:
Door weight W = 200 lb, drum radius r = 2 in, two springs N_s = 2 → T_req = (200 × 2) / 2 = 200 in·lb per spring. Suppose a spring with properties gives k ≈ 25 in·lb per turn → Required turns = 200 ÷ 25 = 8 turns.

Start from the door weight and drum radius to compute torque required. Use spring geometry + material to estimate spring rate k then compute turns = torque ÷ k. Real-world spring specs are provided by manufacturers (wire gauge, coil diameter, active coils, free length); this calculator estimates values for selection and setup. Always verify with supplier curves and local codes.

How this garage door spring calculator works

The calculator converts the door weight into torque required at the cable drum, divides the torque across the number of installed springs, and then uses spring geometry and material properties to estimate the torsion spring rate (torque per turn). From that rate it estimates how many turns are needed to balance the door. This gives installers a quick verification before ordering springs or making adjustments. For safety and warranty reasons, final sizing and installation must use manufacturer tables and professional installers.

When to use this garage door spring calculator

When ordering replacement torsion springs to match door weight and drum size

To estimate initial wind turns when setting up a new spring installation

For cross-checking supplier spring codes vs. calculated torque/turns

During training or planning for balanced door performance and cycle life

When confirming that a door is within a spring's rated torque capacity

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Typical Torsion Spring Ranges & Notes

Common practical guidance for quick checks—always validate with supplier tables:

Typical drum radius

1.5–2.5 in (larger drums change required torque)
net margin

Common turns at install

4–12 turns per spring for residential doors (depends on door height and drum)
net margin

Typical spring rates (order of magnitude)

10–40 in·lb per turn depending on wire and diameter
net margin

Wire sizes

residential springs commonly use wire diameters from 0.175" to 0.300" depending on door weight and cycles
net margin

Cycle life vs. spring geometry

thicker wire and larger diameter springs generally increase torque capacity but change cycle life trade-offs
net margin

Use these ranges to check whether a candidate spring code is plausible. Final selection must be confirmed with manufacturer specs and load testing.

Frequently Asked Questions

It provides engineering-based estimates. Final spring selection and safe installation require manufacturer tables and a trained installer.

Many residential doors use roughly 4–12 turns per spring at installation, depending on door height and drum diameter.

No—torsion springs store dangerous energy. Adjustment or replacement should only be performed by trained professionals with appropriate tools.

This tool focuses on torsion spring setups (shaft + drums). Extension springs use different balancing calculations and safety requirements.

Manufacturers publish tested spring codes (wire, diameter, coils, free length) and load curves that are safer and more precise than raw calculations—use their tables to pick a match.

Yes—larger drum radius increases mechanical advantage and reduces required spring turns for the same door weight (but changes cable wrap and travel). Always measure the effective drum radius.

Wire diameter, mean coil diameter, and accurate active coil count (N) are most sensitive; material G may vary slightly. Use supplier data for precise k.

It helps estimate torque and spring load, which inform cycle-life trade-offs, but cycle-life depends on material heat treatment, shot-peening, and manufacturing—use supplier cycle ratings for planning.