Duct Calculator

Use our free Duct Calculator to quickly estimate duct size and airflow requirements, based on key inputs like CFM, velocity, and friction loss. Perfect for HVAC contractors and homeowners.

Duct Sizing Formula

Duct Area (sq in) = CFM ÷ Velocity\nDuct Diameter (in) = √[(4 × Duct Area) ÷ π]
Example:
If airflow is 1,000 CFM and velocity is 700 FPM:\nDuct Area = 1,000 ÷ 700 = 1.43 sq ft = 205 sq in\nDuct Diameter = √[(4 × 205) ÷ 3.1416] ≈ 16.2 inches

Proper duct sizing ensures balanced airflow, system efficiency, and comfort. Undersized ducts create noise and pressure drops; oversized ducts waste material and cost. Skip manual math—use our free Duct Calculator for instant results.

How this duct calculator works

This calculator estimates duct size using airflow (CFM), velocity, and friction loss inputs. It applies standard HVAC design formulas to ensure accurate duct sizing for residential or commercial projects.

When to use this duct calculator

Designing HVAC ductwork for new installations

Checking airflow balance during renovations

Comparing duct sizes for different HVAC system loads

Troubleshooting airflow or comfort issues

Planning material costs and labor for ductwork projects

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Average Profit Margins by Industry

Understand how HVAC ductwork compares to other service industries. Below are typical profit margin ranges across common service businesses:

HVAC Contractors

10–20%
net margin

Ductwork Fabricators

15–25%
net margin

Plumbing Contractors

20–35%
net margin

Electrical Contractors

15–25%
net margin

Roofing Contractors

20–40%
net margin

Construction/Contracting

15–30%
net margin

These benchmarks help HVAC professionals evaluate whether duct installation costs are competitive and profitable.

Frequently Asked Questions

It uses industry-standard airflow and velocity formulas to provide reliable estimates. Final designs should follow ASHRAE or SMACNA guidelines.

Key drivers include airflow (CFM), air velocity, static pressure, and friction loss.

Yes—this calculator provides area and diameter. Rectangular equivalents can be sized from the same values.

Absolutely. It provides quick estimates for proposals and installations.

Yes—enter velocity values that match your design standards.

No—it only calculates duct size. Add labor and material costs separately.

Yes—just input the appropriate airflow and velocity for the project type.

Pair it with ServiceAgent.ai to streamline duct sizing, quotes, and project management.